Guides/Vacuum packing and reduced oxygen packaging HACCP plans

Vacuum packing and reduced oxygen packaging HACCP plans

Vacuum sealing portions, cheese, or cooked foods for storage or sale is reduced oxygen packaging (ROP). Under the Food Code, ROP needs either a variance or a HACCP plan that meets 3-502.12.

Why ROP is regulated

Removing oxygen slows spoilage, so food can look and smell fine while C. botulinum or Listeria grows. The plan's controls make sure time, temperature, or other barriers keep those pathogens in check.

What the plan covers

Which foods you package, the barriers you rely on (refrigeration, freezing, acidity, water activity), the maximum hold time, labeling with the packaging date, and the records showing it's done every time. Fish has its own rules, so check how your jurisdiction treats ROP fish.

Short holds

Some jurisdictions don't require a HACCP plan for ROP food that's used within a short window, such as 48 hours, if it's labeled and kept cold. Ask your inspector before you rely on that.

Draft this with HACCP Engine

Answer a guided questionnaire, generate FDA-grounded hazard analysis and CCPs, then export worksheets for professional review.

Start your free HACCP plan →

More guides in this cluster

Draft your HACCP plan with HACCP Engine

FDA-grounded first draft — reviewed by your food-safety professional.

Start free